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氮气无铅波峰焊接装置GRN-300NS
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产品详情
详细说明Detailed description:
新型流线型的外观设计,推拉式钢化玻璃门,
使内部维护空间加大。
New-moder streamiline appearance design,
push-pull toughened glass door which enlarges
inner space for maintenance。
直联式入板结构,特制不锈钢链条传输,入
板装置采用与主运输系统一体的结构,保证
PCB板顺利进入输送系统,经久耐用。
Direct-link
structure for board loading tailor-made stainless chain conveyor, integrating the board-loading
equipment to main conveyor for ensuring the PCB loading in conveyor system
smoothly,wear well.
PCB输送导轨倾斜角度采用丝杆调整,结构简洁,调节方便。
String-pole adiustmnt for the lean angle of PCB conveyor rail,simple structure,easy to handle。
运输系统采用浮动式结构,有效防止导轨变形。
Floating structure for conveyor system to prevent the rail from distortion。
伺服马达驱动助焊剂喷雾系统,喷雾速度随PCB板宽度和运输速度自动进行调节,确保任何时候喷雾的均匀性。
Motorized flux spray unit,spray nozzle is driven by servo motor,the nozzle speed can be changed according to the PCB width and conveyor speed,Uniform flux application。
1.8米3段独立控温,超长预热区:能提供广泛充足的预热调温空间,可消除PCB上大元器件焊接不良的现象,适应新型低固体残留免洗松香型助焊剂;微热风循环装置可保障预热区加热温度更均匀(选配项)。
1.8 m 3 section independent temperature control, super long preheating zone: can provide a wide and sufficient space for preheating and temperature regulation, can eliminate the phenomenon of poor welding of large components on PCB, adapt to the new low solid residue non-washing rosin type flux; micro-hot air circulation device can ensure more uniform heating temperature in preheating zone (optional).
喷雾系统采用精密型调节阀门进行数字化调节,方便管理,并采用日本专用喷嘴,气缸移动式(步进马达移动式为可选项)。三面抽风过滤系统,助焊剂自动恒压供给系统。可使喷雾流量迅速达到饱和(发泡方式为可选项)。
The spray system is digitally adjusted by the precision adjusting valve, which is convenient for management and adopts the Japanese special nozzle, and the cylinder mobile type (stepping motor movable type is optional). Three-sided air extraction and filtration system, flux automatic constant pressure supply system. Spray flow can be quickly saturated (optional foaming method).
锡炉采用外热板式加热,锡炉内胆材料全部采用特殊不锈钢(钛合金为选配项)制作,温度控制采用PID方式,模拟量自动调节电压相角,控温精度达到±2ºC;两波峰近距离设计,完全适合无铅焊接。
Outer-heating mode for solder pot;all the materials inside solder pot are stainless steel (Titanium alloy as an option);PID temperature control and auto-adjusted voltage phase by simulation to improve the temperature tolerance up to ±2ºC;intimate interval design for waves catering to lead-free soldering。
新型大容量炉胆结构(500kg),热稳定性高,8小时连续工作时氧化渣为2-3kg,前后锡波为近距离设计(约30mm),减少二次冲击。氧化渣自动聚焦,维护方便,不产生可飘扬的锡黑粉。
The new structure of large capacity furnace gallbladder (500kg) has high thermal stability. The oxidized slag is 2-3kg when it works continuously for 8 hours. The front and rear tin waves are designed in close distance (about 30mm), which reduces the secondary impact. Oxygen slag auto-focusing, easy to maintain, does not produce fluttering tin black powder.
强制循环式自然冷却系统(空调制冷为选配项)。
Forced circulation natural cooling system (air conditioning refrigeration is the option)。
防腐蚀钛合金炉胆:适用无铅工艺,寿命长(选项)。
Anti-corrosion titanium alloy furnace gallbladder: suitable for lead-free process, long service life (option)
温度补偿系统:满足无铅焊接中的高温要求,经补偿后,PCB在进入锡炉前温度下降范围≤2ºC(选项)。
Temperature Compensation System: To meet the high temperature requirement of lead-free welding. After compensation, PCB's temperature drop range before entering tin furnace is less than 2 ºC (option)。
基于Windows平台,功能强大,操作简便。
Based on Windows platform, it is powerful and easy to operate.
视窗操作界面。中英文繁简体自由切换,操作简便,各参数容易设定。
Windows Operating Interface. Simplified Chinese and English are freely switched, easy to operate and easy to set parameters.
各温区独立控制及显示,各功能一览无遗。
Each temperature zone is controlled and displayed independently, and all functions are at a glance。
实行操作员口令登录,便于分级操作和记录。
Implement operator password login to facilitate hierarchical operation and recording。
PCB板输送动态显示。
Dynamic Display of PCB board Conveying。
内置温度曲线测试功能,虚拟仿真功能,节省设置时间。
Built-in temperature curve test function, virtual simulation function, save setup time。
具有PCB板生产记录报表数据库,可自动记录不同型号产品的生产产量,同时也可对报表分析打印。
With PCB board production record report database, it can automatically record the production output of different types of products, at the same time, it can also analyze and print reports。
系统对用户操作及机器状态进行实时监控,自动记录并保存在当天的日志,用户可查找和打印该日志。
The system monitors the user's operation and machine status in real time, automatically records and saves the log of the day, and users can find and print the log。
快速调用已存储的参数,操作变量在PC中,设定工艺一致性好,配备三条温度曲线测试线,自动记录1年的生产工作状态。
Quickly invoke the stored parameters, operate variables in PC, set process consistency, equipped with three temperature curve test lines, automatically record the production status for one year。
自动故障报警功能,在主窗口中可查看报警代码及报警项目,也可在报价窗口的报警列表中查看到报警项目及报警时间。
Automatic fault alarm function, you can see the alarm code and alarm items in the main window, you can also see the alarm items and alarm time in the alarm list in the quotation window。
规格Specifications
PCB Working width
PCB板宽度
50-300mm (w)
PCB Conveyor height
PCB运输高度
Max:750±20mm
PCB Conveyor direction
PCB运输方向
L to R(R to L option)
PCB Conveyor Speed
PCB运输速度
0-1.8m/min
Conveyor angle
运输导轨倾斜角度
Adjustable 4-7°
Preheating lengh
预加区长度
1800mm(3x600mm)
Preheating zone quantity
预加区数量
3
Preheating temperature
预加区温度
室温-250º
Preheating power
预加功率
12kw
Suitable solder type
使用焊料类型
无铅/普通(Lead-free/general
solder)
Solder volume
锡炉容锡量
无铅450kg 普通550kg
The second wave height
第二波峰高度(max)
10mm
Solder temperature
锡炉温度
室温-300º
Solder power
锡炉功率
12kw
Temperature control
控温方式
P.I.D
Fluxer volume
助焊剂容量
Approx.5Liters
Fluxer flow range
助焊剂流量
10-100ml/min
Cooler/Option
冷却喷口风温(制冷器选配项)
5-10ºC
Nozzle move mode
喷雾移动方式
步进电机stepping
motor
Conveyor Motor
运输马达
3¢ 220V 90W
Air Pressure of Spray Fluxer
松香装置气压
3-5 Bar
Solder Pot Heater
锡炉发热管
220V 1200W*9pcs
Wave Motor
波峰马达
3¢ 220V 180w×2pcs
Cooling Fan
冷却风机
3¢ 380V 450w
Finger Cleaning Motor
洗爪马达
220V 10w
Power Supply
电源
3¢ 380V 50Hz(三相五线式)
Total Power Consumption
总功率
Approx. 23kw
Power for heating up
启动功率
Max. 26kw
Power for operation
正常运行功率
Max. 9kw
Air supply
气源
5kgf/cm²
Net Werght
重量
Approx. 1200kg
Dimension
机体尺寸
3740(L)*1350(W)*1650(H)mm